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Wave Soldering Vehicle of wstianmao

Product Categary:
Solder Pallet
Main Feature:
High hardness; heat-resisting material ; No deformation ; Long service life; good conductivity
E-mail:sales@wstianmao.com
Hotline:0086-13823327876
Enquriy

Pallet ID

DIP-solder pallet-001

Pallet Name

The pallet of Synthetic stone carbon fiber board for DIP Lead tin process

Main feature

static-free ; heat-resisting material ; No deformation ; Long service life ; Lead tin process

Surface treatment

Select: 1. Require (      ); 2. Not Require ( × ) ;
Process category:
1. Sandblasting & anodizing process (   ); 2. Without sandblasting & anodizing process (    ); 3. Teflon anodizing process (    ); 4. Hard anodizing process (    )
Anodizing Color:
1. Original color (   ) 2. Black color (   ) 3. Green color (   ) 4. Pale yellow color (   )

Application

1. Solder paste printer: (    ) ;  2. Chip Mounter: (     ) ;
3. Reflow soldering: ( ) ;  4. Positioning: (     )

Material category

1. Synthetic stone carbon fiber board: ( ) ; 2. Aerospace aluminum alloy: (     ) ;
3. Titanium alloy material: (     ) ;  4. FR4 fiberboard material: (     )
5. High-Temp silicone adhesive: (     ) ;  6. High-Temp Magnet: (     ) ;
7. High-Temp magnetic steel 0.06mm: (     )

Material model

Synthetic stone carbon fiber board

BLUE: 1. CDM68.650: (     ) 2. CHP760: (      )

BLACK: 1. CDM-ESD68.910: ( ) 2. CAS761: (      )

GRAY: 1. CDM-ESD68.940: (    ) 2. CAG762: (      )

Aerospace aluminum alloy

1. 7075# : (     ) 2. 6061# : (    ) 3. 5052#: (    )

Thickness

2mm (    )  3mm (    )  4mm (   )  5mm (    )  6mm ( )  8mm (   )

Shape
& Dimension

WSTIANMAO Wave soldering fixture (1)

1. Pallet length L= PCB length (L1) + 60mm;
2. Pallet width W= PCB width (W1) + 60mm;
3. Specify pallet dimension:
Length[    ]×Width[    ]mm
Remark: If more than one PCB board panelized in a pallet, the above calculation will be will not be applied.

Panelized method

Panelized method required in pallet design: 1. Yes:(      );  2. No: ( )

Panelized method 1: (     )

Panelized method 2: (     )

Panelized method 3: (     )

WSTIANMAO Wave soldering fixture (2)

WSTIANMAO Wave soldering fixture (4)

WSTIANMAO Wave soldering fixture (6)

The width between PCBs: [     ]mm, Default is 25mm

The number of PCB: [    ] X [    ]panelized into one pallet

PCB angle on pallet

Longer side of PCB corresponding to the pallet track edge ( )

Shorter side of PCB corresponding to the pallet track edge (   )

PCB rotation angle (    ) Generally it can be 30 to 45 degrees

WSTIANMAO Wave soldering fixture (7)

WSTIANMAO Wave soldering fixture (8)

WSTIANMAO Wave soldering fixture (9)

Positioning pin for holding PCB:

WSTIANMAO Wave soldering fixture (10)

SUS304 positioning pin, which is made by CNC machine in fine processing, ensure the PCB and positioning pin at 90 degrees

Height of positioning pin L =PCB thickness (mm) – (0.10m~0.20mm )

Positioning pin diameterфX=PCB positioning hole diameterфx–0.05mm

Pallet heat transfer
(Thermal via):
Function: prevent chip components do not melt the solder paste

TOP/BOT share, avoid chip component (  )

Create thermal via at the bottom of  SMD components (   )

Create thermal via at the open area of pallet (   )

WSTIANMAO Wave soldering fixture (11)

WSTIANMAO Wave soldering fixture (12)

WSTIANMAO Wave soldering fixture (13)

Wave solder pallet – open space requirement

PCB BOT component protection ( )

Screw hole protection ( )

Plastic connector pin protection ( )

WSTIANMAO Wave soldering fixture (14)

WSTIANMAO Wave soldering fixture (15)

WSTIANMAO Wave soldering fixture (16)

Pallet track edge dimension:

WSTIANMAO Wave soldering fixture (17)

Pallet track in the lower part of pallet :
H=2mm;  W=5mm

Please let us know if you have special requirements.

WSTIANMAO Wave soldering fixture (18)

Pallet track in the upper part of pallet :
H=2mm;  W=5mm

Please let us know if you have special requirements.

PCB cavity dimension

WSTIANMAO Wave soldering fixture (19)

PCB cavity dimension = PCB dimension + 0.10mm / edge

PCB cavity depth dimension

WSTIANMAO Wave soldering fixture (20)

PCB cavity depth dimension = PCB thickness – 0.10mm

The Packet hole for takeoff the PCB

WSTIANMAO Wave soldering fixture (21)

In general, four packet hole will be provided, one for each direction

Please let us know if you have special requirements.

The holddown design

WSTIANMAO Wave soldering fixture (22)

Mainly used for SMT wave solder pallet;
It includes the following accessories: high temperature plastic holddowns, springs, screws, adhesive thread locking agent

WSTIANMAO Wave soldering fixture (23)

Mainly used for wave solder pallet( )
It includes the following accessories: high temperature plastic holddowns, springs, screws, adhesive thread locking agent

WSTIANMAO Wave soldering fixture (24)

Mainly used for wave solder pallet to prevent topside component movement throughout wave solder.
It includes the following accessories: high temperature plastic holddowns, springs, screws, adhesive thread locking agent

Design of wave solder pallet block tin bar

WSTIANMAO Wave soldering fixture (25)

Antistatic FR4 fiberglass board material, dimension:10 x 10mm,
1. Black color ( ) ; 2. white color (     )

WSTIANMAO Wave soldering fixture (26)

Synthetic stone materials, dimension: 6 x 6mm, black color


WSTIANMAO Wave soldering fixture (27)

5052# Aluminum materials, dimension: 10mm (T) x 13mm (W)

Pallet printing information

WSTIANMAO Wave soldering fixture (28)

1. WSTIANMAO LOGO ( )  2.  production model  ( )
3. Date of manufacture ( )  4. Pallet flow arrow sign  (    )
5. Serial No. (      )    6. CAD drawing No. ( )
7. ROHS marking (     )      8. ESD marking (     )

Please let us know if you have special requirements.

Required documentation

1. PCB board (   ) 2. PCBA board ( ) 3. PCB GERBER/CAD ( ) 4.  Pallet sample ( )  5. CAD drawings produced by the customer (     ) 6. Special technical requirements (    )

Production capacity

  1. SMT solder pallet: General processing capacity is 50 vehicles / 36 hours
  2. DIP solder pallet: General processing capacity is 50 pallets / 48 hours
  3. The above is the processing time within the factory and the logistics & freight time is according to the logistics company

Special requirements



Remark

1. Please insert a tick symbol “√ ” or a cross symbol“ × ”in a bracket  (      ) ;
2. Please put a number in a bracket [     ];

Technical parameters of synthetic material

All the technical parameters of this material is provided by synthetic materials manufacturers, WSTIANMAO does not have the right to decide.

(Vonroll  Isola)     Synthetic fiber technology parameters

Product number

CDM 68.650

CDM-ESD 68.910

CDM-ESD 68.940

Color

blue

black

gray

ESD

no

yes

yes

Light-reflecting

no

no

yes

Density g/cm3

1.90

1.90

1.90

standard working temperature℃

360

360

360

surface impedance ohms

------

105 ~109

105~109

Panel size  (mm)

980×1335

1220×1950

1335×2350

thickness of plate (mm)

3∕4 ∕ 5 ∕ 6 ∕ 8 ∕ 10 ∕ 12 ∕ 14

platness tolerance (mm)

± 0.10

(Rochling  Durostone)     Synthetic fiber technology parameters

Product number

CHP 760

CAS 761

CAG 762

Color

blue

black

gray

ESD

no

yes

yes

Light-reflecting

no

no

yes

Density g/cm3

1.85

1.85

1.85

standard working temperature ℃

300

300

300

surface impedance ohms

------

105 ~108

105~108

Panel size  (mm)

1220×2440

thickness of plate (mm)

3∕4 ∕ 5 ∕ 6 ∕ 8 ∕ 10 ∕ 12

platness tolerance (mm)

± 0.10

Attachment: Technical parameters of synthetic material (All the technical parameters of this material is provided by synthetic materials manufacturers, WSTIANMAO does not have the right to decide).

Click to download the spreadsheet: download